Project Design

Service Introduction

Service Items

Service process

Service Advantages

Contact Info

info@craneweihua.com

Mobile Phone

+8613839050298

Whatsapp/Wechat

+8613839050298

Address

No.18 Shanhai Road, Changyuan City, Henan Province, China

Tags

Coupling Reducer Wheel set Pulley set Reel set Hook

Project Design Service Introduction

Weihua Crane is dedicated to providing customers with professional, efficient and safe crane project design services, covering the design and optimization of various types of bridge cranes, gantry cranes, tower cranes, jib cranes and customized lifting equipment. With rich industry experience and advanced technical means, we are committed to creating high-reliability and cost-effective lifting solutions for customers.

Service Items

1.Overall scheme design

Demand analysis:

clarify the core parameters such as lifting weight, span, lifting height, working level (such as A1~A8).

Structural selection:

determine the type of crane (such as bridge type, portal type, tower type, cantilever type, etc.) and drive mode (electric, hydraulic, etc.).

Layout planning:

overall layout design is carried out in combination with site conditions (plant height, track layout, etc.).

2.Mechanical structure design

Metal structure design:

strength, stiffness and stability calculation of load-bearing structures such as main beams, end beams, outriggers, cantilevers, etc.

Mechanism design:

Lifting mechanism:

selection and design of motors, reducers, wire ropes/chains, drums, hooks, etc.

Operating mechanism:

design of wheels, tracks, drive motors and transmission systems.

Slewing mechanism:

design of slewing bearings and drive devices.

Safety devices:

limiters, buffers, windbreaks, overload protection, etc.

3.Electrical and control system design

Power system:

motor, inverter, cable and power distribution system design.

Control system:

PLC/frequency control, remote control/automatic operation scheme.

Safety protection:

emergency stop, fault alarm, anti-collision system, etc.

4.Finite element analysis (FEA) and simulation verification

Structural stress, fatigue life, and dynamic load analysis are performed through ANSYS, SolidWorks and other software.
Simulate the performance of equipment under extreme working conditions (such as wind load and impact load).

5.Standardization and compliance design

Comply with international standards (such as ISO 4301, FEM 1.001) and domestic specifications (such as GB/T 3811).
Pass third-party testing and certification (such as CE, ASME).

6.Detailed engineering drawings and BOM (Bill of Materials)

General assembly drawings, component drawings, and part drawings for production.
Material specifications, welding processes, surface treatment requirements, etc.

7.Installation and maintenance plan design

Provide installation guidance, commissioning procedures and maintenance manuals.
Consider maintainability design (such as the convenience of replacing wearing parts).

8.Design for special environmental adaptability (optional)

Explosion-proof, corrosion-resistant, and high-temperature resistant (such as metallurgical cranes).
Windproof and earthquake-resistant (such as port cranes).

Service process

Service Advantages

Customized design

Provide personalized design solutions based on customer needs, site conditions and load requirements to ensure that the equipment and working conditions are perfectly matched.

Leading technology

Use advanced CAD/CAE design software and simulation analysis technology to optimize structural strength, dynamic performance and safety factor.

Compliance and reliability

Strictly follow international standards (such as ISO, FEM, ASME, etc.) and local safety regulations to ensure that the design complies with industry regulations.

Full process support

From scheme design, detailed drawing to technical review and installation guidance, provide one-stop service to help the project land efficiently.