Forged Crane Wheels Manufacturer

Product Name: Forged Crane Wheels

Material: forged steel

Wheel diameter (D):Φ160mm ~ Φ630mm

Applications: Gantry cranes, port machinery, bridge cranes

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Whatsapp:8613839050298

Overview

Features

Application

Overview

Forging is a crucial and high-quality process for manufacturing high-performance crane wheels (also known as overhead crane wheels or gantry crane wheels). Compared to cast wheels, forged wheels typically offer significant advantages in strength, toughness, and service life.

Crane wheels undergo precise heat treatment to achieve an ideal combination of hardness and toughness, with uniform surface hardness and sufficient internal toughness, effectively resisting deformation and wear under long-term heavy-load operation. A complete range of specifications are available to fit bridge and gantry cranes of different tonnages and track gauges, making them a reliable choice for demanding working conditions in heavy industry, port logistics, metallurgy, and mining.

We also offer forged crane wheels in various sizes to meet customer needs. Each crane wheel undergoes customized treatments such as surface hardening and ultrasonic testing to ensure that every product meets stringent quality standards. Choosing Weihua's forged crane wheels means choosing durable performance, low maintenance costs, and efficient operation for your lifting equipment, helping to improve overall operational safety and productivity.

Features

High-Quality Crane Wheel Materials

Common Steels: High-quality alloy steels, such as 60#, 65Mn, 42CrMo, and 55CrMn. Among these, 42CrMo and 55CrMn have good hardenability, making them suitable for manufacturing large-size, heavy-duty wheels.

High Strength and Toughness

Forging, through immense pressure, refines the metal grains, resulting in a denser microstructure and fiber distribution along the contour, significantly improving the wheel's load-bearing capacity, impact resistance, and fatigue strength.

High Reliability and Safety

Minimally few internal defects (such as porosity and shrinkage cavities), greatly reducing the risk of wheel breakage or premature failure due to internal defects, which is crucial for cranes operating at high altitudes and heavy loads.

Forged Crane Wheels with Long service life

The improved overall performance means that forged wheels typically have a service life 30%-50% longer or even more than ordinary cast wheels, reducing replacement frequency and maintenance costs.

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Application

Application Scenarios of Forged Crane Wheels

1. Heavy-duty metallurgical cranes: casting cranes, slab handling cranes, clamp cranes.

2. High-operation-level general-purpose bridge/gantry cranes: A6, A7, A8 duty cycles.

3. Port container cranes: quay cranes (STS), rail-mounted gantry cranes (RMG).

4. Frequently operating material yard loading and unloading equipment: grab bucket cranes, electro-hydraulic disk cranes.

5. Special and explosion-proof cranes: for applications with extreme safety requirements.
crane wheel price

How to Choose the Right Forged Crane Wheels?

Professional Selection: Please provide the following information, and we will recommend the most suitable model for you:

Crane model, duty cycle (M1-M8 / A1-A8).

Maximum wheel pressure (most critical parameter), wheel diameter, rail type.

Original wheel drawings or samples.

Special working conditions (high temperature, corrosion, impact, etc.).

Quality Commitment:

A complete Product Quality Certificate is provided with each shipment, including material report, heat treatment report, hardness test report, and ultrasonic flaw detection report.

Customization Capability:

Customization requests for non-standard sizes, special materials, and special heat treatment processes are acceptable.

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